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Evidence Guide: MSFDN4004 - Design, construct and test jigs

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSFDN4004 - Design, construct and test jigs

What evidence can you provide to prove your understanding of each of the following citeria?

Identify production requirements

  1. Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work
  2. The item to be produced is identified from a work order
  3. Production requirements are identified from specifications, an existing item or from drawings, patterns and/or templates
Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

The item to be produced is identified from a work order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production requirements are identified from specifications, an existing item or from drawings, patterns and/or templates

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Design jig

  1. Design of proposed jig or fixture is produced
  2. Production process incorporating jig is planned
  3. Materials to be used to construct jig are selected
Design of proposed jig or fixture is produced

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process incorporating jig is planned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials to be used to construct jig are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Construct jig

  1. Appropriate tools and equipment are selected
  2. Jig is constructed in accordance with design and within tolerances
Appropriate tools and equipment are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Jig is constructed in accordance with design and within tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Test jig

  1. Jig is used to produce prototype to ascertain its adherence to set tolerances and to assess its match to original design
  2. Jig is adjusted, as required, to meet the requirements
Jig is used to produce prototype to ascertain its adherence to set tolerances and to assess its match to original design

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Jig is adjusted, as required, to meet the requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify production requirements

1.1

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.2

The item to be produced is identified from a work order

1.3

Production requirements are identified from specifications, an existing item or from drawings, patterns and/or templates

2

Design jig

2.1

Design of proposed jig or fixture is produced

2.2

Production process incorporating jig is planned

2.3

Materials to be used to construct jig are selected

3

Construct jig

3.1

Appropriate tools and equipment are selected

3.2

Jig is constructed in accordance with design and within tolerances

4

Test jig

4.1

Jig is used to produce prototype to ascertain its adherence to set tolerances and to assess its match to original design

4.2

Jig is adjusted, as required, to meet the requirements

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify production requirements

1.1

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.2

The item to be produced is identified from a work order

1.3

Production requirements are identified from specifications, an existing item or from drawings, patterns and/or templates

2

Design jig

2.1

Design of proposed jig or fixture is produced

2.2

Production process incorporating jig is planned

2.3

Materials to be used to construct jig are selected

3

Construct jig

3.1

Appropriate tools and equipment are selected

3.2

Jig is constructed in accordance with design and within tolerances

4

Test jig

4.1

Jig is used to produce prototype to ascertain its adherence to set tolerances and to assess its match to original design

4.2

Jig is adjusted, as required, to meet the requirements

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Produce a minimum of two (2) jigs required to create complex fine furnishing items, including a moving jig

Produce a fixture in accordance with acceptable industry tolerances

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Machine technical specifications, including the acceptable criteria for related jigs

Impact of design changes on jig construction

Characteristics, uses and limitations of materials used for jig/fixture construction

Jig and fixture design, construction and testing techniques

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate conceptual ability, discretion, judgement and problem-solving skills in the completion of this competency

work is performed individually or in a team environment

customers or suppliers may be internal or external

Tools include:

routers

spindle moulders

panel saws

copy shapers

radial arm saws

Materials include:

solid timbers

manufactured board

composites

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

an enterprise work order which may be raised in response to a customer order, a modification to an item of production, or a new product line of the enterprise

product drawings, prototype, design brief, patterns, specifications and/or specifications

machine manufacturer specifications and operational procedures

workplace instructions, including, job sheets, plans, drawings and designs

workplace procedures relating to reporting and communicating

quality and Australian Standards and procedures